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Marine Polish & Shine Kit ]

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Gel Coat Labs Professional
Marine Polish & Shine Kit



Our best kit for restoring gel coat finishes that are moderately dull and chalky.
A kit recommendation by Terry Freiberg

    If the gel coat on your boat is moderately chalky and dull or if you just purchased a used craft with neglected gel coat, this is the kit you need to restore the finish to "like new". This kit will restore both standard white and painted gel coat finishes. Unfortunately, this kit requires the use of both a circular machine polisher and a dual-action polisher. Compounding dull, chalky gel coats requires a circular polisher. Applying the final sealant requires a dual-action polisher like the Porter Cable 7424. Don't be afraid of using a circular polisher on your boat's finish. Unlike delicate automotive clear coats, the gel coat finish on your boat is exceptionally tough and very resistant to damage. Even the first time user can safely use a circular polisher to remove oxidation (chalky dullness) and restore a glass-like shine.

    In case you're new to machine polishers, there are two different types of polishers available. One category are dual action or orbital polishers. With these machines, the pads do not rotate, they oscillate or "jiggle" in a random motion that duplicates the motion of hand application. Dual action polishers like the Porter Cable 7424 will not create swirls in painted finishes but lack the power for restoring moderate to severe gel coat dullness. Dual action polishers are excellent however for applying the final sealant.

    The second category of machine polishers are called circular or rotary polishers. This group includes the Vector Waxxpro,  DeWalt DW849 and the Makita 9227. These are the machines used by most professional detailers and body shop technicians. With circular polishers, the pads do rotate or "cut". These polishers have high torque motors and can run at higher speeds to actually abrade the surface. Circular polishers require more skill on the part of the operator when working on thin, automotive clear coats. This is not a concern when working on gel coats. The rotary action of professional circular polishers quickly removes even severe gel coat oxidation (surface dullness) and restores the glass-like finish of new gel coat.

Another option.

    You just purchased a used boat with a dull, chalky or neglected finish. You called the detailer at your local marina who told you he'll be glad to polish and seal your boat to make it look like new for $1000. to $1250. You're here because you thought you could do the job yourself for a lot less but now you're getting turned off because you have to buy two machine polishers. You have another option. There is a third type of machine polisher called a "Two Mode" polisher. These machines, like the Makita BO6040, are two machines in one. At the flip of a switch the motor can be locked into a circular motion for polishing and then switched to an orbital motion to apply the final sealant. The Makita BO6040 also comes with a 6 inch flexible backing plate that fits all the pads in this kit. With a machine like the Makita BO6040 and the products in this kit, you can fully restore the gel coat on a 28 ft boat in about 8 hours. If you're an old salt, like me, you can do the polishing on one day, take an afternoon "beverage break" and apply the final sealant the next day.

This kit is available with and without a Makita, Two Mode Polisher.

    If you already own both a circular and dual-action polisher, you can purchase all the products you'll need in our BTS-MPS Kit. Both of your machines will need to be fitted with a six inch, Hook and Loop Backing Plate. These backing plates do not come in the kit and may or may not have come with your machines. The Backing Plates for dual-action machines are threaded differently than those for circular polishers. If you need a 6 inch backing plate for your dual action machine (Porter Cable 7424), you can get it here: Flexible Backing Plates for Dual Action Polishers. If you need a 6 inch backing plate for your circular machine polisher you can get it here: Flexible Backing Plates for Circular Polishers.

    If you do not own any machine polishers, you can select our BTS-6040MPS Kit which includes a Makita BO6040, Two Mode Polisher. This machine comes with a 6 inch backing plate so you'll have everything you need.  

Our BTS-MPS Professional Marine Polish and Shine Kit includes:

 
  • 32 oz., All Marine Cleaner.
     
  • 16 oz., Gel Coat Fine Cut Polish.
     
  • A 7-1/2 inch, Avenger, Gel Coat, Wool Polishing Pad.
     
  • A Stainless Steel Brush (for fluffing wool pads).

 

  • 16 oz., One-step, Gel Coat Micro-polish & Sealant.
     
  • A 7-1/2 inch, CCS Technology, Gel Coat Orange Foam Pad
     
  • Two (2) Power Scrubber Microfiber Applicator Pads
     
  • Two (2) Power Scrubber Microfiber Cloths for removing polish residues.

  • Two (2) Perfect Shine buffing Cloths for buffing Micro-polish & Sealant to a bright shine.
     
  • Three (3) packets of Snappy Clean Pad Cleaning Solution.
     
  • 16 oz. Foam Pad Lubricant and Residue Remover
     
  • Gel Coat Labs Application Guide.



 

    Our Professional Marine Polish and Shine Kit is also available with a Makita BO6040 Two Mode Polisher and 6 inch Backing Plate..

    Select our specially priced BTS-6040MPS Kit listed below.


Bow to Stern Professional Marine Polish & Shine Kit

A gel coat primer.

    Gel coat, the smooth glassy outer finish on your boat is porous. Seen under a microscope, gel coat is millions of tiny holes or pores. As gel coat ages from exposure to salt water and sunlight, these pores fill with oxidized polymer molecules called "chalk". Waxing or sealing the gel coat will slow the oxidation process but not stop it. Oxidation is still continuing under the wax! This is why waxing alone is not enough. Eventually, even with routine waxing, the gel coat will oxidize so severely that it will require major refurbishing.

   It is prudent to cleanse your boat's finish once a year, remove any accumulated oxidation, and restore the original surface gloss. We call this cleansing process polishing.

    Gel Coat Labs Gel Coat Fine Cut Polish with a Gel Coat Wool Pad on a circular machine polisher has the power to quickly and easily restore dull, moderately chalky gel coat. This cutting speed and ease of clean-up is one reason this polish is used at the OEM level by boat and yacht makers.


    After compounding, you must re-apply a sealant. Again, you can do this by hand but a dual-action machine polisher, with the proper pad, will allow you to accomplish this in a fraction of the time it would take to seal your boat by hand. 

    One-step, Gel Coat Micro-polish & Sealant will take the already polished gel coat to the next level and seal the shine under a tough, acrylic shield.

The actual procedure:


    Polishing is started by wiping a small amount of polish over a 3 sq. ft. area using a dry, Microfiber Applicator Pad. Next, put a Gel Coat Wool Compounding Pad on your circular polisher and go over the area until gloss is restored. If pad becomes caked with residues, fluff the pad with a stainless steel brush. (See application guide). Finish by wiping off any remaining residues by hand using a dry,  Microfiber Wipe Cloth. Continue compounding in 3 sq. ft. sections until the entire vessel is done.

    Applying the final sealant is even easier. Place an Orange, Gel Coat Foam  Pad on your dual-action machine, mist the pad with Pad Lubricant and apply two lines of sealant to the pad. Work over 3 sq. ft. sections and wipe off residues by hand with a dry, Microfiber Wipe Cloth.

    If you want to review the complete step-by-step procedure in more detail, I've published  Gel Coat Lab's Product Application Guide here: Gel Coat Labs Application Guide.

Note: I've had excellent results using the above system on quite dull, chalky gel coats but there is a point where the gel coat becomes so oxidized that Gel Coat Fine Cut Polish does not have the power to restore gloss. These vessels require a three step process. The gel coat should be compounded first with Gel Coat Labs Gel Coat Heavy Cut Compound using a circular polisher and a Gel Coat Wool Compounding Pad. After compounding, use Gel Coat Fine Cut Polish with a circular polisher and a Gel Coat Compounding Pad to restore gloss and finish with a coat of One-step, Gel Coat Micro-polish & Sealant applied with a dual-action machine and an Orange Gel Coat Foam Pad. If you are trying to restore a severely oxidized, chalky boat see our: Master Marine Detailing Kit.





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Click to enlargeGel Coat Labs Professional Marine Polish & Shine Kitpad

(Kit of products only for use with either a circular or dual-action machine polisher with a 6" backing plate.)
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BTS-MPSpad$109.95pad
padClick to enlargeProfessional Marine Polish & Shine Kit with a Makita Polisherpad

(Kit of products above and a Makita BO6040 Two Mode Polisher with a 6 inch backing plate. This is the only machine needed to apply all the products in this kit.)
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BTS-6040MPSpad$389.95pad
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